Molds repairs and modifications
Our goal is to provide complete services in the mold preparations for serial production (fine tuning), known as pre-service, preventive molds maintenances, repairs of burrs/flashes at parting lines, die spotting, dimensional correction of deformation, modification, molds polishing for painted parts, textured parts, as well as optical parts with mirror gloss finish.
Our strategic goal is to offer a complex portfolio of tooling services similiar to the system of regular car inspections as well as service interventions in various forms of accidents. We rely on the concept of personal and professional approach, experience and manual skills of our experts, along with flexibility, communication, and effort to solve the problem.
Facility layout
aprox. 1700 m2 + 842 m2 plochy
- 2 bridge cranes on two ships - max load 10 and 50 tonns
Die-spotting
We provide die-spotting and revisions of parting line of molds up to 60 tons of weight.
2 die-spotting machines
TUS 100 - weight of mold up to 10 tonns
- die-spotting table with dimensions – 100 x 130 cm
TUS 200 - weight of mold up to 60 tonns
- die-spotting table with dimensions – 200 x 300 cm
- (eg. molds for automobile bumpers)
Micro-welding
Application:
full strength welds with the highest precision
- welding of complex, small and hard-to-reach shapes
- the properties and types of additives are the same as for pulse micro-welding
- a wide range of optional materials to suit the needs of individual tools and their eventual following treatment ie. tool steel 1.1520 – 1.3395, hardness 36 to 63 HRC
- filler wires with a diameter from 0.2 to 0.8 mm
- Possibility of welding of unknown or hard-welding steels
- Bronze alloys – fillers for all commonly used AMPCO or MOLDMAX
- Aluminum alloys – filler materials according to the composition of the base material
Application:
full strength welding
- Shape changes, dimensional correction and adjustments
- Refurbishment of parting lines and inlet/feeding systems
- refurbishment and modification of cutting and bending edges in stamping tools
- A wide range of optional materials, according to the needs of individual tools, namely Tooling steel Wr. Nr. 1.1520-1.3395, hardness 36-63 HRC
- Possibility of welding of unknown or hard-welding steels
- Bronze alloys – fillers for all commonly used AMPCO and MOLDMAX
- Aluminum alloys – filler materials according to the composition of the base material
Application:
Filling scratches and rough damages on the cylinders and hydraulic piston rods. Thanks to careful applicaton the weld does not cause damage or affect the chrome coating.
Filler materials:
- special alloy foils with a thickness from 0.1 to 0.2 mm
- Layering possible as needed
- hardness range 35-48 HRC
CAD/CAM technologies
CAD
- Design solutions for modification and modification of molds
- Preparation of 3D and 2D for machining
- We use Catia – V5 - prefered data formats CATPart, STP, IGS
CAM
- Preparation of programs for CNC milling centers
- We process data in the WorkNC program (formats used: native WorkNC data)
Measuring
3D measuring
portal coordinate measuring device WENZEL LH 87CNC
Measuring range:
- X. 800 mm
- Y: 1500 mm
- Z: 700 mm
- Measuring of shape accuracy of mold components as well as molded plastic parts.
We use Metrosoft QUARTIS R10 software
- measuring the roughness of the surface
- non-destructive hardness measurement
- chromium layer measurement
CNC milling
5-axis CNC milling center FIDIA GTF2214
- Name of machine: GTF2214_4200.114
- Axis travels: X=4200mm, Y=2200mm, Z=1400mm
- Table dimensions: X=4000mm, Y=2000mm
- Table load: 9000kg/m2
- Spindle Parameters: HSK63A, 55 kW – 24.000 1/min – 88 Nm
6-axis CNC milling center FIDIA KR199 - 1200
- Axis travels: X=1650 mm Y=750 mm Z=850 mm
- Table dimensions: X=2000 mm Y=1250 mm
- Rotary table diameter: 1200 mm
- Total capacity of the table: 10000 kg
- Rotating table load: 3500 kg
- Spindle Parameters: HSK100A, 65 kW – 15.000 1/min – 124 Nm
- Basic machine with 6 continuously controlled axes, including a 1200mm rotary table integrated into the main table body.
EDM dredging
Electroerosive CNC depth drill EXERON EDM 316 XXL
- Axis displacements: X=2000 mm Y=1180 mm Z=800 mm
- Table dimensions: X=2500 mm Y=1350 mm
- Workpiece load capacity: 8000 kg
- Exopuls+ 120A high-speed generator with minimal electrode wear and adaptive current control
- Clamping system: Erowa
Production of electrodes
Exeron HSC 300/3
- 3D modeling in Rhinoceros 5
- programming in CAM software WorkNC
- Processed data formats: IGES, STEP, 3DM, CATIA V5, DWG, DxF
Engraving
HXM20 - COMPACT II
Smart laser is an engraving system, used directly for materials with low reflectivity (such as plastics, wood, paper and others), including for marking sub-metals with low reflectivity. Use in the production of labels, date grids and labels.
