Molds repairs and modifications

Our goal is to provide complete services in the mold preparations for serial production (fine tuning), known as pre-service, preventive molds maintenances, repairs of burrs/flashes at parting lines, die spotting, dimensional correction of deformation, modification, molds polishing for painted parts, textured parts, as well as optical parts with mirror gloss finish. Our strategic goal is to offer a complex portfolio of tooling services similiar to the system of regular car inspections as well as service interventions in various forms of accidents. We rely on the concept of personal and professional approach, experience and manual skills of our experts, along with flexibility, communication, and effort to solve the problem.

Facility layout

aprox. 1700 m2 + 842 m2 plochy

Die-spotting

We provide die-spotting and revisions of parting line of molds up to 60 tons of weight.

2 die-spotting machines

TUS 100 - weight of mold up to 10 tonns

TUS 200 - weight of mold up to 60 tonns

Polishing of mold shapes

Used for:

Micro-welding

Application: full strength welds with the highest precision
  • welding of complex, small and hard-to-reach shapes
  • the properties and types of additives are the same as for pulse micro-welding
Filler material:
  • a wide range of optional materials to suit the needs of individual tools and their eventual following treatment ie. tool steel 1.1520 – 1.3395, hardness 36 to 63 HRC
  • filler wires with a diameter from 0.2 to 0.8 mm
  • Possibility of welding of unknown or hard-welding steels
  • Bronze alloys – fillers for all commonly used AMPCO or MOLDMAX
  • Aluminum alloys – filler materials according to the composition of the base material
Application: full strength welding
  • Shape changes, dimensional correction and adjustments
  • Refurbishment of parting lines and inlet/feeding systems
  • refurbishment and modification of cutting and bending edges in stamping tools
Filler materials:
  • A wide range of optional materials, according to the needs of individual tools, namely Tooling steel Wr. Nr. 1.1520-1.3395, hardness 36-63 HRC
  • Possibility of welding of unknown or hard-welding steels
  • Bronze alloys – fillers for all commonly used AMPCO and MOLDMAX
  • Aluminum alloys – filler materials according to the composition of the base material
Application: Filling scratches and rough damages on the cylinders and hydraulic piston rods. Thanks to careful applicaton the weld does not cause damage or affect the chrome coating. Filler materials:
  • special alloy foils with a thickness from 0.1 to 0.2 mm
  • Layering possible as needed
  • hardness range 35-48 HRC

CAD/CAM technologies

CAD

CAM

Measuring

3D measuring

portal coordinate measuring device WENZEL LH 87CNC

Measuring range:
We use Metrosoft QUARTIS R10 software

Chromium coating thickness measurement

Roughness measurement

Non-destructive hardness measurement

CNC milling

5-axis CNC milling center FIDIA GTF2214

6-axis CNC milling center FIDIA KR199 - 1200

EDM dredging

Electroerosive CNC depth drill EXERON EDM 316 XXL​

Production of electrodes

Exeron HSC 300/3​

Engraving

HXM20 - COMPACT II

Smart laser is an engraving system, used directly for materials with low reflectivity (such as plastics, wood, paper and others), including for marking sub-metals with low reflectivity. Use in the production of labels, date grids and labels.