Molds repairs and modifications
Facility layout
aprox. 1700 m2 + 842 m2 plochy
- 2 bridge cranes on two ships - max load 10 and 50 tonns
Die-spotting
We provide die-spotting and revisions of parting line of molds up to 60 tons of weight.
2 die-spotting machines
TUS 100 - weight of mold up to 10 tonns
- die-spotting table with dimensions – 100 x 130 cm
TUS 200 - weight of mold up to 60 tonns
- die-spotting table with dimensions – 200 x 300 cm
- (eg. molds for automobile bumpers)
Micro-welding
Application:
full strength welds with the highest precision
- welding of complex, small and hard-to-reach shapes
- the properties and types of additives are the same as for pulse micro-welding
- a wide range of optional materials to suit the needs of individual tools and their eventual following treatment ie. tool steel 1.1520 – 1.3395, hardness 36 to 63 HRC
- filler wires with a diameter from 0.2 to 0.8 mm
- Possibility of welding of unknown or hard-welding steels
- Bronze alloys – fillers for all commonly used AMPCO or MOLDMAX
- Aluminum alloys – filler materials according to the composition of the base material
Application:
full strength welding
- Shape changes, dimensional correction and adjustments
- Refurbishment of parting lines and inlet/feeding systems
- refurbishment and modification of cutting and bending edges in stamping tools
- A wide range of optional materials, according to the needs of individual tools, namely Tooling steel Wr. Nr. 1.1520-1.3395, hardness 36-63 HRC
- Possibility of welding of unknown or hard-welding steels
- Bronze alloys – fillers for all commonly used AMPCO and MOLDMAX
- Aluminum alloys – filler materials according to the composition of the base material
Application:
Filling scratches and rough damages on the cylinders and hydraulic piston rods. Thanks to careful applicaton the weld does not cause damage or affect the chrome coating.
Filler materials:
- special alloy foils with a thickness from 0.1 to 0.2 mm
- Layering possible as needed
- hardness range 35-48 HRC
CAD/CAM technologies
CAD
- Design solutions for modification and modification of molds
- Preparation of 3D and 2D for machining
- We use Catia – V5 - prefered data formats CATPart, STP, IGS
CAM
- Preparation of programs for CNC milling centers
- We process data in the WorkNC program (formats used: native WorkNC data)
Measuring
3D measuring
portal coordinate measuring device WENZEL LH 87CNC
Measuring range:
- X. 800 mm
- Y: 1500 mm
- Z: 700 mm
- Measuring of shape accuracy of mold components as well as molded plastic parts.
We use Metrosoft QUARTIS R10 software
- measuring the roughness of the surface
- non-destructive hardness measurement
- chromium layer measurement
CNC milling
5-axis CNC milling center FIDIA GTF2214
- Name of machine: GTF2214_4200.114
- Axis travels: X=4200mm, Y=2200mm, Z=1400mm
- Table dimensions: X=4000mm, Y=2000mm
- Table load: 9000kg/m2
- Spindle Parameters: HSK63A, 55 kW – 24.000 1/min – 88 Nm
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6-axis CNC milling center FIDIA KR199 - 1200
- Axis travels: X=1650 mm Y=750 mm Z=850 mm
- Table dimensions: X=2000 mm Y=1250 mm
- Rotary table diameter: 1200 mm
- Total capacity of the table: 10000 kg
- Rotating table load: 3500 kg
- Spindle Parameters: HSK100A, 65 kW – 15.000 1/min – 124 Nm
- Basic machine with 6 continuously controlled axes, including a 1200mm rotary table integrated into the main table body.
EDM dredging
Electroerosive CNC depth drill EXERON EDM 316 XXL
- Axis displacements: X=2000 mm Y=1180 mm Z=800 mm
- Table dimensions: X=2500 mm Y=1350 mm
- Workpiece load capacity: 8000 kg
- Exopuls+ 120A high-speed generator with minimal electrode wear and adaptive current control
- Clamping system: Erowa
Production of electrodes
Exeron HSC 300/3
- 3D modeling in Rhinoceros 5
- programming in CAM software WorkNC
- Processed data formats: IGES, STEP, 3DM, CATIA V5, DWG, DxF
Engraving
HXM20 - COMPACT II
Smart laser is an engraving system, used directly for materials with low reflectivity (such as plastics, wood, paper and others), including for marking sub-metals with low reflectivity. Use in the production of labels, date grids and labels.
